PREFAB TECHNOLOGY
ENGINEERED FOR THE CENTURY AHEAD
CORE ELEMENTS
A quick overview of what makes
Aspire Homes panels different
Click on
to learm more
CORE ELEMENTS
A quick overview of what makes
Aspire Homes panels different
Click on
to learm more
CORE ELEMENTS
A quick overview of what makes
Aspire Homes panels different
Click on
to learm more
MANUFACTURING
MANUFACTURING
Where automation meets precision — every panel produced under controlled conditions, verified for strength, accuracy, and performance.
01 — Material Calibration
Raw materials are precisely weighed and logged. Cement, aggregates, water, and EPS beads are calibrated to achieve the target density and thermal rating.
02 — Mix Design & Blending
Dry components are blended first, followed by controlled water dosing. EPS beads are added slowly to maintain structure and uniform distribution.
03 — Reinforcement Setup
Steel mesh or bar reinforcement is prepared according to the panel layout. Lifting anchors, sleeves, and embedded inserts are positioned within the mold.
04 — Mold Preparation
Molds are cleaned, treated with release agent, and aligned to sub-millimeter precision. Dimensional stops define the final panel geometry.
05 — GFRC Face Layer
For façade panels, a thin layer of glass fiber-reinforced concrete (GFRC) is applied first, creating the outer shell for strength and finish.
06 — Integrated Channels
Conduits for wiring, HVAC, or plumbing are placed directly into the mold — ensuring the panel arrives ready for on-site connection.
07 — EPS-Concrete Core Casting
The EPS-concrete mix is poured into the mold and leveled. Low-frequency vibration removes air pockets while preserving bead integrity.
08 — Initial Set & Leveling
Surface alignment, corner edges, and level tolerance are adjusted before the concrete reaches its initial set.
09 — Controlled Curing
Panels cure in a temperature- and humidity-controlled chamber to stabilize internal moisture and achieve consistent compressive strength.
10 — Demolding & Edge Finish
Panels are carefully demolded, edges trimmed, and surfaces inspected for dimensional accuracy and quality.
11 — Quality Verification
Each panel passes structural, dimensional, and insulation checks. Random samples are tested for density, compression, and R-value.
12 — UV-Printed Finish
For architectural façades, a UV printer applies mineral pigments that replicate wood, stone, or stucco textures. The finish is UV-resistant and weather-stable for 20+ years.
01 — Material Calibration
Raw materials are precisely weighed and logged. Cement, aggregates, water, and EPS beads are calibrated to achieve the target density and thermal rating.
02 — Mix Design & Blending
Dry components are blended first, followed by controlled water dosing. EPS beads are added slowly to maintain structure and uniform distribution.
03 — Reinforcement Setup
Steel mesh or bar reinforcement is prepared according to the panel layout. Lifting anchors, sleeves, and embedded inserts are positioned within the mold.
04 — Mold Preparation
Molds are cleaned, treated with release agent, and aligned to sub-millimeter precision. Dimensional stops define the final panel geometry.
05 — GFRC Face Layer
For façade panels, a thin layer of glass fiber-reinforced concrete (GFRC) is applied first, creating the outer shell for strength and finish.
06 — Integrated Channels
Conduits for wiring, HVAC, or plumbing are placed directly into the mold — ensuring the panel arrives ready for on-site connection.
07 — EPS-Concrete Core Casting
The EPS-concrete mix is poured into the mold and leveled. Low-frequency vibration removes air pockets while preserving bead integrity.
08 — Initial Set & Leveling
Surface alignment, corner edges, and level tolerance are adjusted before the concrete reaches its initial set.
09 — Controlled Curing
Panels cure in a temperature- and humidity-controlled chamber to stabilize internal moisture and achieve consistent compressive strength.
10 — Demolding & Edge Finish
Panels are carefully demolded, edges trimmed, and surfaces inspected for dimensional accuracy and quality.
11 — Quality Verification
Each panel passes structural, dimensional, and insulation checks. Random samples are tested for density, compression, and R-value.
12 — UV-Printed Finish
For architectural façades, a UV printer applies mineral pigments that replicate wood, stone, or stucco textures. The finish is UV-resistant and weather-stable for 20+ years.
01 — Material Calibration
Raw materials are precisely weighed and logged. Cement, aggregates, water, and EPS beads are calibrated to achieve the target density and thermal rating.
02 — Mix Design & Blending
Dry components are blended first, followed by controlled water dosing. EPS beads are added slowly to maintain structure and uniform distribution.
03 — Reinforcement Setup
Steel mesh or bar reinforcement is prepared according to the panel layout. Lifting anchors, sleeves, and embedded inserts are positioned within the mold.
04 — Mold Preparation
Molds are cleaned, treated with release agent, and aligned to sub-millimeter precision. Dimensional stops define the final panel geometry.
05 — GFRC Face Layer
For façade panels, a thin layer of glass fiber-reinforced concrete (GFRC) is applied first, creating the outer shell for strength and finish.
06 — Integrated Channels
Conduits for wiring, HVAC, or plumbing are placed directly into the mold — ensuring the panel arrives ready for on-site connection.
07 — EPS-Concrete Core Casting
The EPS-concrete mix is poured into the mold and leveled. Low-frequency vibration removes air pockets while preserving bead integrity.
08 — Initial Set & Leveling
Surface alignment, corner edges, and level tolerance are adjusted before the concrete reaches its initial set.
09 — Controlled Curing
Panels cure in a temperature- and humidity-controlled chamber to stabilize internal moisture and achieve consistent compressive strength.
10 — Demolding & Edge Finish
Panels are carefully demolded, edges trimmed, and surfaces inspected for dimensional accuracy and quality.
11 — Quality Verification
Each panel passes structural, dimensional, and insulation checks. Random samples are tested for density, compression, and R-value.
12 — UV-Printed Finish
For architectural façades, a UV printer applies mineral pigments that replicate wood, stone, or stucco textures. The finish is UV-resistant and weather-stable for 20+ years.
PANEL SYSTEM
EPS Core
GFRC Facade
Integrated Channels
Lightweight
Concrete Composite
At the center of every Aspire panel is a high-density EPS-concrete core. This hybrid material combines expanded polystyrene granules with a cement matrix — creating a solid yet lightweight composite that reduces structural load, improves thermal stability, and enhances energy efficiency across every climate zone.
PANEL SYSTEM
EPS Core
GFRC Facade
Integrated Channels
Lightweight
Concrete Composite
At the center of every Aspire panel is a high-density EPS-concrete core. This hybrid material combines expanded polystyrene granules with a cement matrix — creating a solid yet lightweight composite that reduces structural load, improves thermal stability, and enhances energy efficiency across every climate zone.
PANEL SYSTEM
Lightweight
Concrete Composite
At the center of every Aspire panel is a high-density EPS-concrete core. This hybrid material combines expanded polystyrene granules with a cement matrix — creating a solid yet lightweight composite that reduces structural load, improves thermal stability, and enhances energy efficiency across every climate zone.
SYSTEM PERFORMANCE
SYSTEM
PERFORMANCE
Engineered for real-world performance — Aspire’s EPS-Concrete system is tested for efficiency, safety, and structural stability.
Specification
Value
Description
Specification
Value
Description
Specification
Value
ENERGY EFFICIENCY
A++ / up to 60% less heat loss
Achieved through EPS-concrete core and airtight assembly.
ENERGY EFFICIENCY
A++ / up to 60% less heat loss
Achieved through EPS-concrete core and airtight assembly.
ENERGY EFFICIENCY
A++ / up to 60% less heat loss
FIRE RESISTANCE
90 minutes (ASTM E119)
Non-combustible GFRC shell withstands direct flame exposure.
FIRE RESISTANCE
90 minutes (ASTM E119)
Non-combustible GFRC shell withstands direct flame exposure.
FIRE RESISTANCE
90 minutes (ASTM E119)
THERMAL INSULATION
R-Value ≈ R-35
High-performance envelope maintains stable indoor temperatures.
THERMAL INSULATION
R-Value ≈ R-35
High-performance envelope maintains stable indoor temperatures.
THERMAL INSULATION
R-Value ≈ R-35
SOUND INSULATION
52 dB STC (ASTM E90)
Dense composite wall reduces airborne noise transmission.
SOUND INSULATION
52 dB STC (ASTM E90)
Dense composite wall reduces airborne noise transmission.
SOUND INSULATION
52 dB STC (ASTM E90)
SEISMIC RESISTANCE
Zone 9 (MMI IX equivalent)
Monolithic panel structure absorbs and dissipates seismic load.
SEISMIC RESISTANCE
Zone 9 (MMI IX equivalent)
Monolithic panel structure absorbs and dissipates seismic load.
SEISMIC RESISTANCE
Zone 9 (MMI IX equivalent)
1 min
1 min
Fire Resistance
Endurance under direct flame (ASTM E119 standard)
1 min
1 min
Fire Resistance
Endurance under direct flame (ASTM E119 standard)
1 min
1 min
Fire Resistance
Endurance under direct flame (ASTM E119 standard)
1%
1%
1%
1%
1%
1%
1 dB
1 dB
SOUND INSULATION
Airborne sound reduction for comfortable, quiet interiors
1 dB
1 dB
SOUND INSULATION
Airborne sound reduction for comfortable, quiet interiors
1 dB
1 dB
SOUND INSULATION
Airborne sound reduction for comfortable, quiet interiors
STRUCTURAL DESIGN
Aspire panels form a unified structural shell — designed to handle loads evenly and stay precise under pressure. Each unit combines an EPS-concrete core, GFRC surface, and internal steel mesh for strength and stability. Factory-cast anchors and CNC-cut edges ensure perfect alignment — every joint clean, accurate, and built to last.
Reinforced Grid
Anchor Integration
PANEL CONNECTIONS
Steel mesh and edge ribs add strength in both directions — no flex, no cracks
STRUCTURAL DESIGN
Aspire panels form a unified structural shell — designed to handle loads evenly and stay precise under pressure. Each unit combines an EPS-concrete core, GFRC surface, and internal steel mesh for strength and stability. Factory-cast anchors and CNC-cut edges ensure perfect alignment — every joint clean, accurate, and built to last.
Reinforced Grid
Anchor Integration
PANEL CONNECTIONS
Steel mesh and edge ribs add strength in both directions — no flex, no cracks
STRUCTURAL DESIGN
Aspire panels form a unified structural shell — designed to handle loads evenly and stay precise under pressure. Each unit combines an EPS-concrete core, GFRC surface, and internal steel mesh for strength and stability. Factory-cast anchors and CNC-cut edges ensure perfect alignment — every joint clean, accurate, and built to last.
Steel mesh and edge ribs add strength in both directions — no flex, no cracks
Printed to last
PRECISION-PRINTED SURFACES
Each Aspire Homes surface is factory-engineered for permanence. UV-curable inks bond directly with the GFRC layer, replicating natural textures in full depth — from brushed metal to warm wood grain. The result: a facade that never fades, never warps, and requires no repainting — for decades.
BIRCH
CANNELURE
COARSE
WOOD
Printed to last
PRECISION-PRINTED SURFACES
Each Aspire Homes surface is factory-engineered for permanence. UV-curable inks bond directly with the GFRC layer, replicating natural textures in full depth — from brushed metal to warm wood grain. The result: a facade that never fades, never warps, and requires no repainting — for decades.
BIRCH
CANNELURE
COARSE
WOOD
Printed to last
PRECISION-PRINTED SURFACES
Each Aspire Homes surface is factory-engineered for permanence. UV-curable inks bond directly with the GFRC layer, replicating natural textures in full depth — from brushed metal to warm wood grain. The result: a facade that never fades, never warps, and requires no repainting — for decades.
BIRCH
CANNELURE
COARSE
WOOD
MATERIAL PERFORMANCE
Comparison between Aspire’s EPS-Concrete core and other common materials used in wall construction — showing how each performs in weight, insulation, moisture resistance, and freeze endurance.
Property
EPS-Concrete (D400/D450)
AAC (D400/D500)
Porous Brick
Wood
Weight (lb/ft³)
28
28–31
50
31
Insulation (R-Value)
Up to R-35
R-9 – R-11
R-5 – R-6
R-7
Water Absorption (% by Weight)
4%
25%
18%
20–30%
Freeze Resistance (cycles)
200
75
50
70
Lower is better for weight & absorption;
higher is better for R-value & freeze cycles.
MATERIAL PERFORMANCE
Comparison between Aspire’s EPS-Concrete core and other common materials used in wall construction — showing how each performs in weight, insulation, moisture resistance, and freeze endurance.
Property
EPS-Concrete (D400/D450)
AAC (D400/D500)
Porous Brick
Wood
Weight (lb/ft³)
28
28–31
50
31
Insulation (R-Value)
Up to R-35
R-9 – R-11
R-5 – R-6
R-7
Water Absorption (% by Weight)
4%
25%
18%
20–30%
Freeze Resistance (cycles)
200
75
50
70
Lower is better for weight & absorption;
higher is better for R-value & freeze cycles.
MATERIAL PERFORMANCE
Comparison between Aspire’s EPS-Concrete core and other common materials used in wall construction — showing how each performs in weight, insulation, moisture resistance, and freeze endurance.
Property
EPS-Concrete (D400/D450)
Weight (lb/ft³)
28
Insulation (R-Value)
Up to R-35
Water Absorption (% by Weight)
4%
Freeze Resistance (cycles)
200
Lower is better for weight & absorption;
higher is better for R-value & freeze cycles.
Everything you've just seen was
engineered for one purpose — your home
Everything you've just seen was engineered for one purpose — your home